Our company is development of active lime plant mechanical and electrical integration of high-tech products, to complete the national science and technology support plan, developed for metallurgical industry, nissan 600 ~ 1200 tons of active lime used in anshan, wuhan, baosteel and other steel mills, its various technical indicators have reached the international advanced level, some index reached the international leading level, has extended used in calcium carbide, papermaking and other fields.
Description of 600tpd Active Lime Production Line:
This 600tpd active lime production line is a complete line that includes vertical preheater, rotary kiln, grate cooler, air treatment system, raw material conveyor system, finished product conveyor system, raw coal grinding system, and so on. DCS central control system is employed to make concentrated operation management.
Process Flow of 600tpd Active Lime Production Line:
1. Raw Material Conveying:
The 20-40mm limestone on the stock ground is sent to storage silo by the B1000 belt conveyor with large inclination. In the storage silo, qualified limestone with granularity more than 10mm will be sent to the gravel silo, while limestone with particle size less than 10mm will be conveyed to the powder silo.
2. Limestone Calcining:
The limestone calcining system is mainly made up of ф10.5×8.5m vertical preheater, ф4.0×60m rotary kiln and vertical coolder whose output is 600t/d and heat consumption of 5.75GJ/t. Limestone inside the preheater is heated by high-temperature gases from rotary kiln to 600-800℃, at which temperature limestone can be partly decomposed. Then the limestone will be sent by 12 hydraulic push rods to the kiln end, where it will undergo high-temperature calcination before sent to the vertical cooler. The processed limestone will be cooled down by cold air to 65℃. Air from the vertical cooler enters into the rotary kiln as the second air to take part in calcining process.
3. Finished Product Conveying:
The final lime will be sent to the storage bin for final products by NE500 bucket elevator. After screening, qualified lime whose particle size is more than 5mm will be sent to storage for active lime, while powder lime whose size is less than 5mm will be sent to storage bin for powder.
4. Gas Treating:
High-temperature gases from rotary kiln will do heat exchange with limestone inside the preheater, and after that, the temperature of these gases will reduce to lower 280℃. Then these gases will be cooled down by multi-tube cooler to 200℃ lower. Finally, they enter into the bag filer before discharged into the atmosphere.
Main Components of 600tpd Active Lime Production Line:
| No. | Name | Specification | Model | Amount |
| 1 | Rotary kiln | Ф4.0×60m |
| 1 |
| 2 | Vertical preheater | Ф10.5×8.5m |
| 1 |
| 3 | Vertical cooler | 105m⒊ | 4.2×9m | 1 |
| 4 | Multi-tube cooler | Air treating capacity: 260000m3/h |
| 1 |
| 5 | High-temperature vapor extractor | 900kw,10KV |
| 1 |
| 6 | Coal grinding system | 8-10 ton per hour | PDM1250 | 1 |
| 7 | Coal combustion system |
| Sitong burner | 1 |
| 8 | Dust Collecting Device |
| 8.1 | Dust collector of kiln end | Air treating capacity: 260000m3/h | LCMD-3660 | 1 |
| 8.2 | Dust collector of coal grinder | Air treating capacity: 45000m3/h | FGM128-6(M) | 1 |
| 8.3 | Dust collector of cooler | Air treating capacity: 18600m3/h | PPc64-4 | 1 |
| 8.4 | Dust collector for final product screening | Air treating capacity: 18600m3/h | PPc64-4 | 1 |
| 9 | Auxiliary Devices |
| 9.1 | Bucket elevator |
| NE100 | 1 |
| 9.2 | Round vibrating screen |
| YA1536 | 1 |
| 9.2 | Round vibrating screen |
| YA1236 | 1 |
| 9.4 | Chain conveyor |
| DS500 | 1 |
| 9.5 | Belt conveyor |
|
| 6 |
| 10 | Fan |
| 10.1 | Axial flow fan |
|
| 4 |
| 10.2 | Centrifugal fan |
|
| 2 |
| 10.3 | Fan for coal mill |
|
| 1 |
| 10.4 | Roots blower |
|
| 3 |
Established in 1958, CITIC HIC Co., Ltd is a professional manufacturer of 600tpd active lime production line in China. Besides 600tpd active lime production line, we also provide customers worldwide with metallurgy rotary kiln, lateritic nickel rotary kiln, magnesium rotary kiln, cement production line, cement grinding plant, industrial kiln and furnace, grinding equipment, crushing equipment, environmental protection equipment, cooling equipment, drying equipment, compound fertilizer equipment, packing machine, chemical equipment and electrical control system. With the certification of ISO9000 and CE, our products have been well received by customers from as many as 60 countries and districts such as Germany, Russia, Brazil, Egypt, Iran, Japan, South Korea, Bengal, Pakistan, Turkey, Burma, Vietnam, South Africa, Columbia, Bolivia, etc. If you're interested in our 600tpd active lime production line, please contact us freely.
